书名：制造自动化：金属切削力学、机床振动和CNC设计（第二版）（英文版）
定价：198.0
ISBN：9787121361166
作者：（加）Yusuf,Altintas（优素福·阿尔丁塔斯）
版次：第1版
出版时间：2019-03

内容提要：

    本书重点介绍了金属切削过程力学、机床动力学及振动、进给驱动设计和控制、CNC设计原理、传感器辅助加工和数控编程技术等知识。从切削过程力学的基本原理开始，深度讨论了振动及颤振问题 ；也讨论了数控编程和计算机辅助设计/计算机辅助制造(CAD/CAM)技术。文中还详细介绍了驱动执行机构、反馈传感器的选择、进给驱动系统的建模与控制、轨迹实时生成和插补算法的设计、面向数控系统的误差分析等。每一章都包括从企业实际、设计项目和工作问题中筛选的案例。 本书特别适合高年级本科生和研究生，以及研发工程师阅读，将在这本书中找到一个清楚和彻底的方式来学习金属切削力学的工程原理、机床振动、数控系统设计、传感器辅助加工，以及CAD/CAM技术等。

作者简介：

    Yusuf Altintas，国际制造自动化领域知名学者、教授。Yusuf Altintas教授现任加拿大皇家科学院院士（RSC）、国际生产工程学会（CIRP）主席、加拿大工程院院士、美国机械工程师学会（ASME）和国际制造工程师学会（SME）会士、加拿大英属哥伦比亚大学（UBC）机械工程系终身教授。作为享誉世界的制造领域著名专家，主要研究方向为金属切削、机床振动、控制和虚拟加工等，其专著《Manufacturing Automation-Metal Cutting Mechanics, Machine Tool Vibrations, and CNC Design》（第2版）被业界广泛使用。他领导的实验室开发了先进加工过程仿真工具（CUT*PRO）、虚拟加工过程仿真工具（MACH*PRO）， 以及开放式模块化数控加工系统（Virtual CNC），这些产品被全球机械加工领域超过200家公司和研究机构使用。

目录：

CHAPTER ONE　INTRODUCTION?1 

CHAPTER TWO　MECHANICS OF METAL CUTTING?4

 21　Introduction?4

 22　Mechanics of Orthogonal Cutting?4

 23　Mechanistic Modeling of Cutting Forces?15

 24　Theoretical Prediction of Shear Angle?18 

25　Mechanics of Oblique Cutting?19

251　Oblique?Cutting?Geometry?19 

252　Solution?of?Oblique?Cutting?Parameters?21 

253　Prediction?of?Cutting?Forces?25

 26　Mechanics of Turning Processes?27 

27　Mechanics of Milling Processes?35

 271　Mechanics?of?Helical?End?Mills?41 

28　Analytical Modeling of End Milling Forces?43

281　Mechanistic?Identification?of?Cutting?Constants?in?Milling?46 

29　Mechanics of Drilling?47

210　Tool Wear and Tool Breakage54 

2101　Tool?Wear?56 

2102　Tool?Breakage?61 

211　Problems?62 CHAPTER THREE　STRUCTURAL DYNAMICS OF MACHINES?66

 31　Introduction?66

 32　Machine Tool Structures66

 33　Dimensional Form Errors in Machining?68

 331　Form?Errors?in?Cylindrical?Turning?68

 332　Boring?Bar?70

 333　Form?Errors?in?End?Milling?71

34　Structural Vibrations in Machining74

341　Fundamentals?of?Free?and?Forced?Vibrations?75 

342　Oriented?Frequency?Response?Function82 

343　Design?and?Measurement?Coordinate?Systems?83344　Analytical?Modal?Analysis?for?Multi–Degree-of-Freedom?Systems?85 

345　Relative?Frequency?Response?Function?between?Tool?and?Workpiece?90 

35　Modal Testing of Machine Structures?92 

351　Theory?of?Frequency?Response?Testing?92 

352　Experimental?Procedures?in?Modal?Testing?97 

36　Experimental Modal Analysis for Multi–Degree-of-Freedom Systems?98 

37　Identification of Modal Parameters?109 

371　Global?Nonlinear?Optimization?of?Modal?Parameter?Identification?113 

38　Receptance Coupling of End Mills to Spindle-Tool Holder Assembly?115 

381　Experimental?Procedure?118 

39　Problems?120 CHAPTER FOUR　MACHINE TOOL VIBRATIONS?125 

41　Introduction?125 

42　Stability of Regenerative Chatter Vibrations in Orthogonal Cutting?126

 421　Stability?of?Orthogonal?Cutting126 

422　Dimensionless?Analysis?of?Stability?Lobes?in?Orthogonal?Cutting132 

423　Chatter?Stability?of?Orthogonal?Cutting?with?Process?Damping?135

 43　Chatter Stability of Turning Operations?139 

44　Chatter Stability of Turning Systems with Process Damping?142 

441　Metal?Cutting?Forces?144 

442　Process?Damping?Gains?Contributed?by?Flank?Wear?145 

443　Stability?Analysis?147 

45　Experimental Validation?148 

46　Analytical Prediction of Chatter Vibrations in Milling?149 

461　Dynamic?Milling?Model?149 

462　Zero-Order?Solution?of?Chatter?Stability?in?Milling?154 

463　Multi-Frequency?Solution?of?Chatter?Stability?in?Milling?160 

47　Chatter Stability of Drilling Operations?172 

471　Dynamic?Drilling?Force?Model?173 

48　Frequency Domain Solution of Drilling Stability?176 

49　Semidiscrete Time Domain Solution of Chatter Stability?178

491　Orthogonal?Cutting?178 

492　Discrete?Time?Domain?Stability?Solution?in?Milling?182 

410　Problems186 CHAPTER FIVE　TECHNOLOGY OF MANUFACTURING AUTOMATION?191 

51　Introduction?191 52　Computer Numerically Controlled Unit?191 

521　Organization?of?a?CNC?Unit?191

 522　CNC?Executive193 

523　CNC?Machine?Tool?Axis?Conventions?193 

524　NC?Part?Program?Structure?193 

525　Main?Preparatory?Functions?196 

53　Computer-Assisted NC Part Programming?201 

531　Basics?of?Analytical?Geometry201 

532　APT?Part?Programming?Language?206 

54　Trajectory Generation for Computer-Controlled Machines?211 

541　Interpolation?with?Constant?Displacement212 

542　Acceleration-Limited?Velocity?Profile?Generation?with?Constant?Interpolation?Period?216

543　Jerk-Limited?Velocity?Profile?Generation?220 

55　Real-Time Interpolation Methods?229 

551　Linear?Interpolation?Algorithm?230 

552　Circular?Interpolation?Algorithm?234 

553　Quintic?Spline?Interpolation?within?CNC?Systems?239 

56　Problems?245 CHAPTER SIX　DESIGN AND ANALYSIS OF CNC SYSTEMS?250 

61　Introduction?250 

62　Machine Tool Drives?250 

621　Mechanical?Components?and?Torque?Requirements251 

622　Feedback?Devices?256 

623　Electrical?Drives257 

624　Permanent?Magnet?Armature-Controlled?dc?Motors?258 

625　Position?Control?Loop?263 

63　Transfer Function of the Position Loop?264 

64　State Space Model of Feed Drive Control Systems?268 

65　Sliding Mode Controller?281 

66　Active Damping of Feed Drives?285

67　Design of an Electrohydraulic CNC Press Brake?293 

671　Hydraulic?Press?Brake?System?293 

672　Dynamic?Model?of?Hydraulic?Actuator?Module?296

 673　Identification?of?Electrohydraulic?Drive?Dynamics?for?Computer?Control?299 

674　Digital?Position?Control?System?Design?301 

68　Problems?307 CHAPTER SEVEN　SENSOR-ASSISTED MACHINING?313 

71　Introduction?313 

72　Intelligent Machining Module?313 

721　Hardware?Architecture?314 

722　Software?Architecture?315 

723　Intelligent?Machining?Application?316 

73　Adaptive Control of Peak Forces in Milling?317 

731　Introduction?317 

732　Discrete?Transfer?Function?of?the?Milling?Process?System?319 

733　Pole-Placement?Control?Algorithm?321 

734　Adaptive?Generalized?Predictive?Control?of?Milling?Process?325

 735　In-Process?Detection?of?Tool?Breakage?330 

736　Chatter?Detection?and?Suppression?333 

74　Intelligent Pocketing with the IMM System?334 

75　Problems?336 APPENDIX A　LAPLACE AND z TRANSFORMS?341 

PPENDIX B　 OFF-LINE AND ON-LINE PARAMETER ESTIMATION WITH LEAST SQUARES?353 

Bibliography?357

 Index?363